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Press Brake Tonnage

Air-bend tonnage with recommended machine capacity, V-die, radius, and tooling-load warnings.

Free Shop Tools · Texas Metal Works

Press Brake Tonnage Calculator

Size a press brake bend from end to end. Enter your material, thickness, V-die, bend length, and angle, and the tool returns the force per foot and total tonnage with a 20% safety margin, plus the V-die, bend radius, minimum flange, and minimum bend radius for that material. Tonnage and radii are estimates; real values vary with friction, exact tensile strength, temper, grain, and lot.

Inputs

Tonnage

Force per foot i -- tons/ft
Total tonnage i -- tons
Rec. machine (+20%) i -- tons
Material factor i --

Bend Setup & Limits

Rec. V-die (8×T) i -- in
Air-bend radius (0.16×V) i -- in
Min. flange (0.7×V) i -- in
Sharp-bend below (0.63×T) i -- in
Min. bend radius i -- in

Min. bend radius is the tightest inside radius before cracking, as a multiple of thickness. The range spans grain direction (low = across the grain, high = with the grain). Temper and lot shift it, so test a coupon for tight or critical bends.

Air-bend formula: 575 × T² / V, 60 ksi mild-steel baseline.
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